modusAOI MCS18/42-Inline

Camera-inspection

The almost maintenance-free modusAOI MCS18/42-Inline was specially developed for transport conveyor modules in production lines. Existing lines can easily be retrofifitted with this system. The small, cost effective system comes with a 18 respectively 42 megapixels camera, control unit, modus software and led lighting inclusive controller.

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Characteristics

Single system for inspection of printed circuit boards from the top side.

Combination of diverse application tasks such as SMD placement, pre-reflow, chip control, THT fitting, conformal coating and full screening for lost components.

Reads barcodes and data-matrix codes in any position and quantity even on multi-PCBs.

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Technical information

Camera unit C18-42

  • Resolution 18 - 42 megapixels (3840 x 2748 pixels or 7716 x 5364 pixels)

  • Aspect ratio 3:2, pixel size (on object) depending on focal length and working distance

  • RGB-color filter on CMOS sensor

  • Color depth 24 bit

Light source

  • LED cluster white, red, blue and UV

Lens

  • 1:1.4 – 25.5 mm, other lenses optionally (C-mount)

Inspection area with standard lens

  • Working area 75 mm x 88 mm (2.95 in x 3.46 in) – 300 mm x 400 mm (11.81 in x 15.75 in)

  • Minimum working distance 150 mm (5.9 in)

Test Speed

  • Image acquisition including analysis: typically 2-4 seconds

System PC

  • Intel i7 QuadCore latest generation 8 x 2.9GHz

  • 16GB DDR3- RAM

  • 2 x 1Gb/s network interface

  • I/O module

  • 1 x 240GB SSD mSATA 1 x 1TB HDD SATA

  • Windows 10 Professional/LTSB 64Bit

  • Acronis backup software

  • keyboard

  • mouse

  • operator keyboard

  • 24“ Full-HD IPS 16:9 Monitor

Dimensions and weight

  • Camera unit (LxWxH): 39 mm x 39 mm x 40 mm (1.54 in x 1.54 in x 1.57 in)

  • AOI Box (LxWxH): 545 mm x 420 mm x 500mm (21.45 in x 16.53 in x 19.68)

  • Conveyor (LxWxH): 1000mm x 750mm x 900 mm (39.37 in x 29.52 in x 35.42 in)

Connection values

  • 230 V / 50 Hz P1 or 110 V / 60 Hz

  • Power consumption PC: 300 W

  • Power consumption monitor: 120 W

Options

  • Activation of several camera units (combining to a test plan)

  • Automatically start of test by sensor or switch

  • Integrated capture of barcodes and data matrix codes

  • Customer specific function test (external software)